# DIY Antenna Construction

# Building a 915 MHz Yagi Antenna

A yagi antenna provides significant directional gain for point-to-point links - ideal for connecting two backbone nodes across a valley, mountain, or city. Building your own 915 MHz yagi is a rewarding project that costs $10-20 in materials vs. $50-150 for a commercial equivalent.

## Yagi Design Fundamentals

A yagi consists of three element types mounted on a boom:

- **Reflector** - Behind the dipole; slightly longer than a half-wavelength; increases gain in forward direction
- **Driven element (dipole)** - The active element connected to the feedline
- **Directors** - In front of the dipole; slightly shorter than a half-wavelength; focus the beam forward

At 915 MHz, a half-wavelength is approximately 163mm (6.4 inches). Each element is cut to specific length and spaced precisely on the boom.

## 5-Element Yagi Plans for 915 MHz

A 5-element yagi provides approximately 8-10 dBd (10-12 dBi) gain with a tight forward beam - good for links of 10-50+ km.

```
Element dimensions (915 MHz, 5-element):
Reflector: 178 mm (7.01")
Driven element: 163 mm (6.42") - center-fed dipole
Director 1: 151 mm (5.94")
Director 2: 147 mm (5.79")
Director 3: 144 mm (5.67")

Spacing from reflector:
Driven element: 49 mm (1.93")
Director 1: 115 mm (4.53")
Director 2: 210 mm (8.27")
Director 3: 330 mm (13.0")
```

## Materials

- **Elements:** 3/16" (4.8mm) aluminum rod or welding rod. Available at hardware stores.
- **Boom:** 1/2" (12mm) square aluminum extrusion, 400mm long. Also available as wooden dowel (slightly less rigid but fine for hobby use).
- **Driven element:** Requires a folded dipole or gamma match; or use a commercial 50-ohm hairpin match. The easiest approach: use 1/8" aluminum rod with a coax connector at the center.
- **Feedline:** RG-174 or LMR-195; SMA connector at the antenna end.
- **Hardware:** 1/4-20 stainless bolts and nylon locknuts to mount elements to boom.

## Construction Steps

1. Cut all elements to specified lengths using a hacksaw or pipe cutter. Deburr ends.
2. Mark boom at element spacing positions.
3. Drill 3/16" holes through boom at each position.
4. Thread elements through boom holes and secure with nylon locknuts (finger-tight then 1/4 turn more).
5. Center-solder SMA connector to driven element at the exact center point.
6. Attach feedline to driven element.

## Testing Your Yagi

After construction, verify performance:

- Use a NanoVNA to check SWR at 915 MHz. Target: SWR less than 2:1, ideally below 1.5:1.
- Compare RSSI at a fixed test point vs. a reference omni - the yagi should show 6-10 dB improvement in its forward direction.
- Note the half-power beamwidth: a 5-element yagi has approximately 50-60 degree horizontal beamwidth. Alignment must be accurate to within 25 degrees for full performance.

# Building a Collinear Vertical Antenna

A collinear vertical antenna provides omnidirectional coverage with moderate gain (3-6 dBd) - a significant improvement over the stock rubber duck antennas included with most LoRa boards. A 3-element collinear is straightforward to build with basic tools.

## How a Collinear Works

A collinear antenna consists of multiple half-wave dipole elements stacked vertically and fed in phase. Each additional element increases the gain and makes the radiation pattern more disk-shaped (more horizontal, less toward sky/ground) - which is exactly what you want for a terrestrial mesh network.

## Simple J-Pole Collinear for 915 MHz

The J-pole is the simplest high-gain collinear to build. It uses a matching stub (the "J") to feed a half-wave radiator. Performance: ~3.5 dBd gain over a basic quarter-wave.

```
915 MHz J-Pole dimensions:
Radiator: 163 mm (6.42") - connects to matching section
Matching section: 163 mm (6.42") - parallel to radiator
Shorting bar: 40 mm (1.57") - connects bottom of radiator to top of short arm
Feed point: 37-42mm from bottom of matching section (tune for min SWR)

Material: 3/32" or 1/8" brass rod, or stiff copper wire (14 AWG solid)
```

## 5/8 Wave Vertical

A 5/8 wavelength vertical with a ground plane provides approximately 3 dBd gain with a lower takeoff angle than a quarter-wave - excellent for long-range terrestrial links:

```
5/8 wave vertical at 915 MHz:
Vertical element: 203 mm (7.99")
Ground plane radials: 4x at 163 mm (6.42"), angled 45 degrees downward
Feedpoint: SMA or N connector at base
Impedance: ~50 ohms with 45-degree radials (some designs use a coil matching section)
```

## Weatherproofing a DIY Antenna

Any antenna installed outdoors needs weatherproofing to survive years of exposure:

- **UV protection:** Coat metal elements with cold galvanizing compound or clear lacquer spray. Aluminum naturally oxidizes, which is protective; copper and brass oxidize to patina that increases resistance - coat with lacquer.
- **Connector protection:** Wrap SMA/N connector base with self-amalgamating tape (silicone rubber tape that bonds to itself). Apply starting from the cable, overlapping onto the connector, then back. Provides IP67+ waterproofing.
- **Mounting:** Use stainless steel hardware only (no galvanic corrosion with aluminum). Coat any carbon steel hardware with cold galvanizing compound.
- **Housing:** For clean installations, insert the antenna inside a length of PVC pipe (Schedule 40, 3/4" inside diameter for most quarter-wave to collinear antennas). PVC is RF-transparent at 915 MHz with minimal loss.

## Gain Comparison: Antennas for 915 MHz

<table id="bkmrk-antenna-typegainpatt"><thead><tr><th>Antenna Type</th><th>Gain</th><th>Pattern</th><th>Build Difficulty</th><th>Best Use</th></tr></thead><tbody><tr><td>Stock rubber duck</td><td>-3 to 0 dBd</td><td>Omnidirectional</td><td>None (included)</td><td>Portable/indoor only</td></tr><tr><td>Quarter-wave with radials</td><td>0 dBd</td><td>Omnidirectional</td><td>Easy</td><td>Basic outdoor fixed</td></tr><tr><td>J-Pole</td><td>3.5 dBd</td><td>Omnidirectional</td><td>Easy</td><td>Home repeater</td></tr><tr><td>5/8 wave vertical</td><td>3 dBd</td><td>Omni, low angle</td><td>Medium</td><td>Long-range omni</td></tr><tr><td>5-element yagi</td><td>9 dBd</td><td>Directional 55°</td><td>Medium</td><td>Point-to-point link</td></tr><tr><td>Commercial 5 dBi fiberglass</td><td>5 dBi (~3 dBd)</td><td>Omnidirectional</td><td>None (buy)</td><td>Outdoor repeater</td></tr></tbody></table>