Sizing Your Solar System
Sizing Your Solar System
Proper solar sizing means the system produces enough energy to run indefinitely through your worst-case season while maintaining enough battery reserve to survive multiple consecutive cloudy days.
Step-by-Step Sizing Process
Step 1: Determine Daily Energy Consumption
From the Current Draw page: a typical LoRa repeater consumes approximately 2.22 Wh/day (25 mA average at 3.7V over 24 hours). Use your actual measured value if available.
Step 2: Find Worst-Case Peak Sun Hours
Peak sun hours (PSH) vary by location and season. Use the December value for year-round reliability in the northern hemisphere. Look up your location on the NREL PVWatts calculator or use these reference values:
| Location | December PSH | Annual Average PSH |
|---|---|---|
| North Dakota (46°N) | 2.5 h/day | 4.5 h/day |
| Minnesota (45°N) | 2.8 h/day | 4.6 h/day |
| Texas (30°N) | 4.5 h/day | 5.8 h/day |
| Pacific Northwest (47°N) | 1.5 h/day | 4.2 h/day |
| Florida (28°N) | 4.8 h/day | 5.5 h/day |
Step 3: Calculate Required Panel Size
Panel size (W) = Daily energy (Wh) ÷ (PSH × efficiency factor)
Use efficiency factor 0.70 to account for panel temperature, wiring losses, and charge controller losses.
Example (North Dakota repeater):
Panel = 2.22 Wh ÷ (2.5h × 0.70) = 2.22 ÷ 1.75 = 1.27W minimum
A 6W panel provides 4.7× the minimum required - a comfortable margin that accounts for snow shading, panel degradation, and future firmware changes that may increase power use.
Step 4: Calculate Battery Reserve
Battery capacity (Wh) = Daily energy × Reserve days ÷ Usable fraction
- Reserve days: 3 days for most locations; 5 - 7 days for high-latitude winter deployments
- Usable fraction: 0.80 for Li-ion (discharge to 20% to preserve cell life); 0.90 for LiFePO4
Example (3-day reserve, Li-ion):
Battery = 2.22 × 3 ÷ 0.80 = 8.33 Wh minimum
A single 3500mAh 18650 cell = 3.5Ah × 3.7V = 12.95 Wh. This provides the required 3-day reserve with margin.
For 5-day reserve in cold climate with 50% cold-weather derate:
Battery = 2.22 × 5 ÷ 0.80 ÷ 0.50 = 27.75 Wh minimum
→ Two 3500mAh 18650 cells in parallel = 25.9 Wh (marginally adequate); three cells = 38.85 Wh (comfortable)
Complete Sizing Example: North Dakota Year-Round Repeater
| Parameter | Value |
|---|---|
| Node | Heltec V3, MeshCore Repeater |
| Average current draw | 25 mA |
| Daily energy | 2.22 Wh/day |
| Location | Fargo, ND (46.9°N) |
| December PSH | 2.5 h/day |
| Panel required (minimum) | 1.27W |
| Panel selected | 6W 6V monocrystalline |
| Panel margin | 4.7× |
| Battery reserve target | 5 days (cold derate applied) |
| Battery required | 27.75 Wh |
| Battery selected | 2× Samsung 35E 18650 in parallel = 25.9 Wh (use 3 cells for full margin) |
| Charge controller | CN3791 MPPT |
| Total build cost | ~$85 - $100 |
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